At Hongyi Outdoor Furniture Factory, every item undergoes a meticulous packaging process designed to withstand rigorous transit conditions. The procedure begins with surface cleaning and disassembly of removable components, each wrapped individually in soft foam sleeves. For furniture frames, workers apply corner protectors made from high-density polyethylene before wrapping entire pieces in waterproof material.
The factory utilizes 5-ply reinforced cardboard boxes with double-layer bottoms for all shipments. Within these containers, custom-cut EPS foam inserts create form-fitting cushions that prevent movement during transportation. For larger items like patio dining sets, Hongyi employs wooden crates with cross-bracing systems, incorporating moisture-absorbing desiccant bags to combat humidity.
Special attention is given to glass and marble elements, which receive triple-layer protection: anti-scratch film contact covering, 2-inch thick foam boarding, and dedicated wooden frames with suspension systems that absorb vibration. All metal components are treated with anti-rust paper before packaging.
Hongyi's quality control team conducts pre-shipment simulation tests using vibration platforms and drop tests from 1.2 meters height. The factory continuously innovates its packaging methods, recently introducing inflatable air column bags that provide superior cushioning while reducing package weight by 15%. This comprehensive approach has resulted in a documented damage rate of just 0.3% despite international shipping challenges, establishing Hongyi as an industry leader in furniture logistics protection.
