Hongyi Outdoor Furniture Factory employs a sophisticated multi-tiered packaging system specifically engineered to withstand the rigors of international shipping. Each piece undergoes meticulous preparation beginning with surface protection using scratch-resistant plastic film. The factory utilizes heavy-duty cardboard corners reinforced with 2-inch foam padding on all vulnerable edges.
For larger furniture items, Hongyi constructs custom-made wooden crates built from 15mm plywood with internal bracing systems. These crates undergo humidity testing to ensure they maintain structural integrity under varying climatic conditions. Waterproof measures include triple-layer wrapping: moisture-resistant inner paper, polyethylene foam sheets, and final plastic encapsulation.
The packaging team implements strategic void filling using high-density polyethylene foam blocks that absorb vibration during transit. All hardware components are separately bagged in labeled zippered pouches and secured within designated compartments. For rattan furniture, special tension-maintenance frameworks prevent weaving from loosening during transport.
Hongyi's quality control department conducts simulated shipping tests including drop tests from 30-inch heights and vibration tests mimicking container ship movements. Each shipment includes detailed handling instructions in multiple languages and pictorial diagrams for international logistics partners. The factory continuously refines their packaging protocols based on customer feedback and damage report analysis, maintaining a documented damage rate below 0.8% across all overseas shipments.
